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Asked: 2026-06-16T00:30:04+00:00

I have an application that takes voltages and temperatures as analog inputs and does

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I have an application that takes voltages and temperatures as analog inputs and does some processing using an algorithm which involves signal processing such as low-pass filtering,
exponential smoothing, and other steps which might typically be done in a high-level programming language such as C or C++.

I’m curious how I could perform these same steps using a PLC, and in particular, the Allen-Bradley Control-Logix system? It seems to me that the instruction set with ladder logic is too limited for this. Could I perform this using structured text?

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  1. Editorial Team

    Ladder logic can do the computation just fine, although it isn’t the nicest programming language in the world. It has a full complement of conditionals, arithmetic, arrays, etc.

    Your real problem is fitting your computation into the cyclic execution model that most ladder logic engines (and Control Logix) run: a repeated execution of the program in the control from top to bottom, with each rung or computation being executed just once per scan.

    If you need to loop over a set of values repeatedly before producing a result, you will likely have difficulty resolving the ladder engines’ desire to execute everything “just once” per scan, and your need to execute a loop to produce a result. I believe in fact that there are FOR loop operators that can repeat a block of ladder code just as conventional loop; you need to ensure that the amount of time spent in your loops/algorithm don’t materially affect the scan rate.

    What may work well is for you to let the the scan rate act as one of your loops; typically you compute a filter by accepting a new value into an array and then computing a result over that array. Since you basically can’t accept values faster than one-per-scan-cycle anyway, you can compute at-most-one-filter-result per scan cycle without losing any precision. If your array is of modest size (e.g., 10 values), you can in effect simply code a polynomial over the array as an equation to produce your filter result, and then code that polynomial (klunkily but straightforwardly) as ladder logic.

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